How to avoid the clicking ventilator flap
The trick is to make the turning momentum of the ventilator motor
weak
when it reaches the end of it's movement. One way of doing this is
of course
to mount some kind of micro switch that cuts the power. This
would be a
mechanical challenge and also would be difficult to fit
in.
I have with great success managed to limit the momentum with an
electrical
circuit. It is really cheap and has few components:
You will need the following

This is the pin out of the LM317 T. It is an adjustable voltage
limiter
but now we're going to use it to limit current instead...

This is the coupling. I used the Vout in the radiator fin, that's why
the
center pin is cut below.

This picture shows were to connect the circuit. The PCB shown is the
one
behind the defroster/recirculate buttons (this one is without
air-condition).
Please note the cut, remember, you DO want the current to
go through the
limiter...
Also, the point of connection is much easier on the component side of
the
PCB, the picture only shows where in the circuit you must be
attached.
This schematic shows the same as the picture (this one, however, is
equipped with AC). Since the flap motor is governed by switching the
polarity we must connect before the outlet. This simplifies the current
limiter substantially